Emergency Service? Call Our 24/7 Line 800-462-3369
One of the best energy-saving measures for steam systems. ISB strives to meet customer
needs by providing complete condensate return packages for plants and facilities. From
maintaining existing systems to designing and fabricating new solutions, customers will
have peace of mind knowing we will expertly manage the job from start to finish.
Condensate is purified water. It is distilled water. It may have some chemical treatment left in it which is valuable. Most of all, it is hot water. It is less expensive to regenerate hot condensate back into steam than it would be to heat cold makeup water into steam. Every BTU (heat energy) is valuable and that which remains in the condensate is no exception. In the past, the focus of condensate removal was generally in main steam process areas only. Condensate contains heat, chemicals, and water. It is usually as much as one third of the cost of generating steam!
One of the best energy-saving measures for most steam systems is returning condensate to the boiler instead of dumping it to drain. Condensate contains a high percentage of the energy (typically 16 percent) used to produce steam. Recovery and return of all possible condensate back to the boiler plant is the best method for cost containment and improved energy efficiency while providing a safe work environment.
Design, fabrication, and installation of new condensate recovery systems
Enhancing existing systems
to improve steam plant efficiency
Conduct a soft audit by walking your condensate
return system
Identifying issues that adversely impact production, address safety concerns, and/or explore possible energy saving opportunities.
Waterhammer
Erratic control
Failed steam traps
System corrosion
Condensate
draining to sewer
Condensate
contamination
Low % return
to boilers
System erosion
Leaking
valve packing
Following these valuable tips will help to ensure a reliable and long lifespan of the condensate system
Recover and return all possible condensate back to the boiler plant as hot as possible
Install components with maintenance in mind
Utilize connections that minimize leaks
Accept no component failure within three years of operation
Size condensate lines understanding the medium will be two-phase flow
Understand the various pressures of condensate returns available in order to
design the piping system with proper flow
Remember to allow for pressure gauge installations throughout the system. These
inexpensive devices are a key aid in troubleshooting the steam and condensate system
